Versatile Thermoforming Machinery for Every Level of Production
Your packaging production demands speed, efficiency, and synchronized automation. But you must also adapt to the market’s changing ebbs and flows in terms of sustainability, materials, and total cost of ownership (TCO). Harpak-ULMA’s thermoforming packaging solutions have the versatility to help you stay fast, flexible, and on-target when it matters most.
Our thermoforming systems offer the capabilities to produce many different package styles, sizes, and applications all on the same equipment. Each of our TFS models utilizes a variety of materials, forming, and sealing technologies during operation, supporting many different needs with minimal downtime. Working with us, you choose the size and format that’s right for you and get the reliability and sustainability you need to scale your production right.
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What Are Thermoformers?
Thermoformer machines are automatic horizontal packaging machines that form packs within the machine’s frame using a top and bottom reel of film. During operation, the bottom film is shaped, forming an open container or pack. Product is then placed in the pack utilizing the available loading area. The packs, now ladened with product, advance to a sealing station where vacuum is drawn to remove the air and, if necessary, add gas for modified atmosphere (MAP). The top film seals a lid over the packs and the individual packs are separated in the cutting station.
Depending on the material used, packages can be flexible or rigid. Our thermoformers are suitable for vacuum pack, skin pack, and MAP technology, and the ideal solution for both food and non-food products.
What Are Thermoformers?
Thermoformer machines are automatic horizontal packaging machines that form packs within the machine’s frame using a top and bottom reel of film. During operation, the bottom film is shaped, forming an open container or pack. Product is then placed in the pack utilizing the available loading area. The packs, now ladened with product, advance to a sealing station where vacuum is drawn to remove the air and, if necessary, add gas for modified atmosphere (MAP). The top film seals a lid over the packs and the individual packs are separated in the cutting station.
Depending on the material used, packages can be flexible or rigid. Our thermoformers are suitable for vacuum pack, skin pack, and MAP technology, and the ideal solution for both food and non-food products.
Why Incorporate Thermoformers into Your Production Process?
Thermoforming gives you more versatility than many other types of packaging options such as a dedicated tray sealer or flow wrap solution.
With thermoformers, you can vacuum pack, skin pack, or employ MAP technologies in addition to simple flexible packs or tray seal lids – all on the same equipment. In addition to versatility, thermoformers also provide you with other benefits to help you improve production, lower costs, and get a higher Return on Investment (ROI) over time:
- Reduced Downtime
- User-Friendly Operation
- Multiple Packing Material Allowances (vacuum, MAP, skin, shrink, shapes & more)
- Extended Shelf Life
- Enhanced Environmental Sustainability
- Single Operator, Tool-Free Changeovers
- Motorized Exit Conveyors for Better Control
- Ethernet Connection for Remote Troubleshooting
- Stainless Steel Safety Guards
ULMA Vision vision inspection systems are developed to perform reliable, efficient quality control for thermoformed food and medical packages, whether inline or as a standalone inspection unit. ULMA Vision can provide film inspection, print inspection and bar code inspection, and ensure compliance with intuitive software and documentation.
Thermoform and Thermoform Skin Equipment
THERMOFORMER TFS 200 MSV
MAP, Skin and Vacuum on ONE machine!
Ulma Packaging’s new TFS 200 MSV thermoformer offers modified atmosphere packaging (MAP), skin pack and vacuum pack options, and can be used to package foods and non-food products.
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The TFS 200 MSV is suited to package a diverse range of food produce industries, and is appropriate for packing a full range of frozen and fresh food products, including fish, cheese and meat.
- Speed and efficiency is never compromised, as the thermoformers’ powerful vacuum options provide increased cycle rates of up to ten cycles per minute depending on the pack style, product and format
- With environmental concerns in mind, the TFS 200 MSV is compatible with both recyclable film and paper board as well, making it the ideal packaging solution for food processors looking for more sustainable ways of protecting, transporting and displaying produce from the point of harvesting or manufacture to retail outlets.
- One machine that can deliver three different packaging formats means food processors and manufacturers benefit immediately upon install.
- The compact design of the TFS 200 MSV makes it the ideal choice for small businesses where space is at a premium, while the straightforward tooling changes also mean that it is suited to those looking to increase production to meet growing customer orders.
Available with Allen Bradley® controls from Rockwell Automation, the TFS 200 MSV is equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
TFS SKIN
Hygienic thermoform range which creates a vacuum pack that protects the product and fits around it like a second skin. Specially designed films are used as top films to enhance product’s appearance.
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The main function of skin packaging is to extend the product’s shelf life. It also adds features that provide additional value such as self liquid retention to prevent leakage. This delays microbial growth and adds the option of vertically displaying the package.
In a skin pack, both films are sealed over the whole surface except the area occupied by the product, ensuring its most natural and original look.
Specially targeted for fresh meat, processed meat, fish, poultry, ready meals, cheese and pates.
Available with Allen Bradley® controls from Rockwell Automation, the TFS 200 MSV is equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
ULMA’s Skin Pack Advantages:
ULMA’s skin packaging offers a variety of benefits that add value to the product making it attractive to consumers:
- Option to use a rigid support as a tray.
- Vertical display of the package avoiding the product’s movement inside.
- Product shelf life increase.
- Retains liquids and gases.
- Enhances the product giving it the leading role.
- Option to use a flexible support.
- Option to add an additional lid to use as a labeling support. It also makes possible the inclusion of protective gas or promotional items (recipes, spoons …) between both films.
- Allows the customization of the pack in terms of shape and dimensions.
- The type of packaging material used in skin packaging allows for easy opening packages.
Complete Skin Thermoforming Range:
- TFS 407
- TFS 507
- TFS 607
- TFS 707
NEW!
Reduced Scrap System for Darfresh® Rollstock Packaging
Reduced Scrap System for Darfresh® Rollstock Packaging
A 40% scrap reduction is now possible on the ULMA TFS 407 R Thermoformer. With the reduced scrap width, the vacuum cycle speed can be increased by more than 12%. A better vacuum seal is achieved due to specially designed vacuum slots combined with top and bottom Darfresh® webs. Other features of this package include easy-open, shaped cuts and Eurolock hanging hole. Packages may also be microwaved.
TFS 216
Innovative thermoforming solution with zero base scrap, using LeafSkin™ packaging
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The new TFS 216 (available in Q1 2023) uses cardboard rollstock to package fresh products in vacuum skin packs on a flat cardboard base, with no waste.
The drag chains that are commonly used in most conventional thermoformers require part of the original width of the reel to be discarded. The TFS 216 is equipped with an innovative bottom film traction system without chains, so the LeafSkinTM packaging format retains all of the base material, regardless of its width.
This innovative packaging system is part of our solutions aimed at offering our customers more sustainable packaging solutions with a smaller environmental impact.
Benefits:
Packaging costs
- Due to the lack of base cardboard scrap, save up to 11% compared to other conventional thermoformers with chain transport systems.
- Save up to 48% in base material costs compared to using pre-made trays.
Sustainability
- Up to 80% less plastic compared to traditional skin packaging.
Logistics
- A smaller carbon footprint associated with the transportation of packaging material and waste management.
TFS 200
Hygienic thermoforming machine for flexible or rigid film with modified atmosphere (MAP) and vacuum options. The most suitable solution for upgrading manual packaging systems to automatic systems.
Request a Quote
The TFS 200 is a thermoforming machine designed to pack food, non-food or medical products. The package is created directly by the machine using two rolls of film. The film may be flexible or rigid. Vacuum with gas flushing is available as an option.
The TFS Series offers the ideal way to advance from manual packaging to automatic packaging. These machines provide an economical solution with the same cost savings advantages of larger thermoforming machines:
- Reduced Package Cost
- Increased Productivity
- Improved Product Appearance
- Faster Product Loading
The machine characteristics make it highly desirable for mixed production requirements since formats can be easily changed to meet the needs of the customer. Versatility, easy operation, and quick size change also make it suitable as a support machine for short run products.
Available with Allen Bradley® controls from Rockwell Automation, the TFS 200 is equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
TECHNICAL SPECIFICATIONS
Construction Features:
- Stainless steel
- IPC control system
- Operational diagnostics
- Parameters and error messages are displayed
- “CE” Approval
- Hygienic design, IP67
Ease of Use and Maintenance:
- Highly efficient
- Tool-less detachable in-feed
- Programmable configurations
- Programmable advance speed
- Minimal maintenance
Optional Devices:
- Upper and lower printed film centering
- Vacuum and gas flush systems
- Integratable vacuum pump 160 m3/h
- Special adaptations for clean rooms
- Special components for very corrosive products
- Integration with peripheral equipment (date coders, dosing system, …)
- Re-closeable zipper attachment, easy open options, zig-zag knife for easy open package
TFS 300
Hygienic thermoforming machine for flexible or rigid film with modified atmosphere (MAP) and vacuum options. The most economic solution with the same advantages as the rest of the thermoformers.
Request a Quote
The TFS 300 is a thermoforming machine designed to pack food, non-food or medical products. The package is created directly by the machine using two rolls of film. The film may be flexible or rigid. Vacuum with gas flushing is available as an option.
The TFS Series offers the ideal way to advance from manual packaging to automatic packaging. These machines provide an economical solution with the same cost savings advantages of larger thermoforming machines:
- Reduced Package Cost
- Increased Productivity
- Improved Product Appearance
- Faster Product Loading
The machine characteristics make it highly desirable for mixed production requirements since formats can be easily changed to meet the needs of the customer. Versatility, easy operation, and quick size change also make it suitable as a support machine for short run products.
Available with Allen Bradley® controls from Rockwell Automation, the TFS 300 is equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
TECHNICAL SPECIFICATIONS
Construction Features:
- Stainless steel
- IPC control system
- Operational diagnostics
- Parameters and error messages are displayed
- “CE” Approval
- Hygienic design, IP67
Ease of Use and Maintenance:
- Highly efficient
- Tool-less detachable in-feed
- Programmable configurations
- Programmable advance speed
- Minimal maintenance
Optional Devices:
- Upper and lower printed film centering
- Expanded loading area
- Vacuum and gas flush systems
- Integrable vacuum pump 160 m3/h
- Special adaptations for clean rooms
- Special components for very corrosive products
- Integration with peripheral equipment (date coders, dosing system, …)
- Re-closeable zipper attachment, easy open options, zig-zag knife for easy open package
TFS 400
Hygienic thermoforming machine for flexible or rigid film with modified atmosphere (MAP) and vacuum options. Medium-high performance level.
Request a Quote
The TFS 400 is a thermoforming machine designed to pack food, non-food or medical products. The package is created directly by the machine using two rolls of film. The film may be flexible or rigid. Vacuum with gas flushing is available as an option.
The advantages of this system compared to manual packaging are:
- Reduced package cost
- Increased productivity
- Improved product appearance
- Less product handling in the packaging process
- Greater assurance of packaging
The machine characteristics make it highly desirable for mixed production requirements, since formats can be easily changed to meet the needs of the customer. Versatility, easy operation and quick size change also make it the right answer for your packaging needs.
Available with Allen Bradley® controls from Rockwell Automation, the TFS 400 is equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
TECHNICAL SPECIFICATIONS
Construction features:
- Compact construction
- 3000 mm. main frame length
- Entire stainless steel structure
- Integrated electric cabinet
- Top reel holder independent of the cabinet
- Gate for film unwinding
- Pneumatic reel fixing
- IPC control system
- Operational diagnostics
- Control panel:
- Adjustable
- Touch color 10″ display
- Tactile switches
- Easy operator communication interface
Hygienic design:
- Inclined surfaces allow water to drain during cleaning
- Easy open side guards allowing the inside of the machine to be cleaned
- Design that repels the accumulation of contamination residue
- Sealed and continuous welds used in the fabrication process
- Components with protection level – IP67 as standard
- Minimized use of internal wiring
- Design criteria based on ISO 14159, EN 1672, 3A
Ease of use and maintenance:
- Quick format change without tools
- Low cost of maintenance
- Reduced consumption
- Minimal maintenance
- Programmable configurations
- High performance
Main optional devices:
- Different types of elevation systems for the molds are available
- Shape cutting
- Automatic or easy format changing systems
- Availability of different reel holder systems
- Integration of peripherals
- Skin packaging
- Shrink packaging
- Adaptation for medical applications
TFS 500
Hygienic thermoforming machine for flexible or rigid film with modified atmosphere (MAP) and vacuum options. Medium-high performance level.
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The TFS 500 is a thermoforming machine for food, non-food, and medical products, capable of both flexible and rigid packaging, up to 700 µ. Optional vacuum and gas flushing systems to create Modified Atmosphere Packages (MAP) are available.
The machine is constructed of stainless steel and corrosion resistant materials for easy maintenance and sanitation.
The machine’s solid construction makes it the most suitable solution for applications that require larger product dimensions relative to film advance, film width and package depth.
Available with Allen Bradley® controls from Rockwell Automation, the TFS 500 is equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
TECHNICAL SPECIFICATIONS
Construction Features
- Stainless steel frame
- IP67 level of protection
- IPC for machine control
- Safety standards according to “EC” regulations
- 10″ HMI
- Allen-Bradley controls and electrical components
- Easy access to internal components of the machine with removable lateral covers
- Modular construction
Ease of Use and Maintenance:
- Highly efficient
- Quick size change
- Programmable advance speed
- Minimum maintenance
- Cleaning program, IP67
- Easy cleaning
Solutions:
The machine is designed to meet (MAP) customer requirements by using components that match the product requirements. The machine size and price are ideal for medium production due to its modular component system.
TFS 600
Full sanitization specification thermoforming machine for flexible or rigid film with modified atmosphere (MAP) and vacuum options. The highest performance level thermoformer.
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The TFS 600 model is the top of the range of the new ULMA TFS thermoforming line. This is an entirely new machine design concept. ULMA has redesigned every section of the thermoforming machine to surpass the rigorous hygiene and deep cleaning requirements demanded by today’s food packaging industry. ULMA has worked in partnership with the some of the most advanced design, research and innovative centers around the world. This, coupled with 45 years of experience has allowed ULMA to offer a new line of thermoforming machines providing superior levels of efficiency, reliability and hygiene.
Within the new line of products, the 600 series allows complete adaptability in terms of pack format and production. This is largely due to its modular construction, which provides the ultimate in versatile packaging solutions along with the main frame design, which has a closed profile to provide extraordinary strength and rigidity to the machine.
Available with Allen Bradley® controls from Rockwell Automation, the TFS 600 is equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
TECHNICAL SPECIFICATIONS
- Modular construction
- Entire stainless steel structure
- Main frame length starting at 5400 mm
- Inclined surfaces allow water to drain during cleaning
- Easy open side guards, allowing the inside of the machine to be cleaned
- Design that repels the accumulation of contamination residue
- Sealed and continuous welds used in the fabrication process
- Different types of elevation systems for the molds are available
- Top film reel holder independent of the cabinet
- Gate for film unwinding
- Components with protection level – IP67 as standard
- IP 69k option in dark zones
- Minimized use of internal wiring
- Independent main electrical cabinet (moveable)
- IPC Control Optional MODEM (communication with ULMA) and OPC (real time access)
- Control panel:
- Adjustable
- Touch screen display
- Tactile switches
- Easy operator communication interface
- Integration and/or peripheral connection
- Easy change formats
- Low maintenance
- Reduced consumption
- Optional – change of package height and automatic adjustable mold opening
- Allen-Bradley controls and electrical components
A team of application, design and research specialists have liaised closely with our customers to understand their needs and to configure a machine that meets their highest expectations and satisfy both their current and future needs.
TFS 700
Full sanitization specification thermoforming machine for flexible or rigid film with modified atmosphere (MAP) and vacuum options. The highest performance level thermoformer.
Request a Quote
The TFS 700 model is the top of the range, new ULMA TFS Thermoforming line. This is an entirely new machine design concept. ULMA has redesigned every section of our thermoforming machine to surpass the rigorous hygiene and deep cleaning requirements demanded by today’s food packaging industry. We have worked in partnership with the some of the most advanced design, research and innovative centers around the world. This, coupled with our 45 years experience here at ULMA, has allowed us to offer a new line of thermoforming machines providing superior levels of efficiency, reliability and hygiene.
Within our new line of products, the 700 series allows complete adaptability in terms of pack format and production. This is largely due to its modular construction, which provides the ultimate in versatile packaging solutions, along with the main frame design which has a closed profile to provide extraordinary strength and rigidity to the machine.
Available with Allen Bradley® controls from Rockwell Automation, the TFS 700 is equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
TECHNICAL SPECIFICATIONS
- Modular construction
- Entire stainless steel structure
- Main frame length starting at 5400 mm
- Inclined surfaces allow water to drain during cleaning
- Easy open side guards, allowing the inside of the machine to be cleaned
- Design that repels the accumulation of contamination residue
- Sealed and continuous welds used in the fabrication process
- Different types of elevation systems for the molds are available
- Top film reel holder independent of the cabinet
- Gate for film unwinding
- Components with protection level – IP67 as standard
- IP 69k option in dark zones
- Minimized use of internal wiring
- Independent main electrical cabinet (moveable)
- IPC Control Optional MODEM (communication with ULMA) and OPC (real time access)
- Control panel:
- Adjustable
- Touch screen display
- Tactile switches
- Easy operator communication interface
- Integration and/or peripheral connection
- Easy change formats
- Low maintenance
- Reduced consumption
- Optional – change of package height and automatic adjustable mold opening
- Allen Bradley controls and electrical components
A team of application, design and research specialists have liaised closely with our customers to understand their needs & to configure a machine that meets their highest expectations and satisfy both their current and future needs.
Optional:
- Servo Lifting
TFS 80
The TFS-80 offers an ideal solution to advance from manual to automatic packaging. The machine provides cost savings with the same advantages of the larger thermoform machines.
Request a Quote
The TFS 80 Is a thermoforming machine designed to pack food, non-food or medical products.
The package is created directly by the machine using two rolls of film.
- Benefits:
- Reduced Package Cost
- Increased Productivity
- Improved Product Appearance
- Faster Product Loading
The machine characteristics make it highly desirable for mixed production requirements, since formats can be easily changed to meet the needs of the customer. Its versatility, easy operation, and quick size change also make it suitable as a support machine for short run products.
Like all other ULMA machines, priority in design is given to:
- Highest quality components; use of standard commercial high quality components.
- In accordance with international safety standards.
- Easy sanitation IP-65 compliance.
- Easy change of dies and tooling.
- Easy access for maintenance.
- Ease of operation.
TECHNICAL SPECIFICATIONS
- Basic 1670 MM frame
- Bottom and top reel holder
- Standard basic forming (forming by air) sealing die
- Vacuum system (gas optional)
- Integrable vacuum pump 40-63 o 100 M3/H ( to be defined)
- One transversal cutting system
- Motorized longitudinal cutting system
- Pneumatic safety bars
- Exit ramp
- Film scrap collector
- Vectorial inverter
- 2 user manuals
- Stainless steel covers
- IPC control
- Touch screen color control panel, 7”
- Hygienic frame TFS
OPTIONS
- Adaptation for different formats
- Gas injection system
- Pneumatic change of the sealing plate
- Adaptation of the sealing plate for easy-open corner
- Zig-zag knife for transversal cutting
- Pneumatic longitudinal cutting system
- Printed film centering device
- Aspiration system scrap collector
- Exit belt
- Synchronization with peripherals
ULMA Vision vision inspection systems are developed to perform reliable, efficient quality control for thermoformed food and medical packages, whether inline or as a standalone inspection unit. With ULMA Vision, you can achieve important objectives such as ensuring quality of the package and of documentation, optimizing production, and increasing sustainability. You can perform film inspection, print inspection and bar code inspection, all with intuitive software that helps you ensure compliance. We have four models to choose from:
Integrated Version:
- Vision system that is built into thermoformers
- Inspection of all products just before the punching process
- Consists of housing with camera setups as well as a separate electrical cabinet with built-in operator panel
- An efficient solution for thorough quality while minimizing footprint
Stand-alone Version:
- Stand-alone vision inspection system for thorough inline quality control
- Turnkey solution with built-in conveyor, operator panel and ejection mechanism
- Ideal for inspection of thermoformed packaging and skin packs
Compact Stand-alone Version:
- Compact stand-alone vision inspection system for thorough inline quality control
- Turnkey solution with built-in conveyor, operator panel and ejection mechanism
- Ideal for inspection of all types of packaging, and when needing a limited number of inspection requirements
Retrofit Version:
- One-camera vision system for inspection of top labels
- Housing with built-in operator panel is mounted on existing conveyor
- Ideal for essential label inspection of most types of packaging – configuration and add-ons allow inspection of side and bottom labels as well
Rigid
Creates a rigid support bottom tray and a forming top film to create a vacuum pack. Both films are sealed over the whole surface except the area occupied by the product. Specially targeted for fresh meat, processed meat, fish, poultry, ready meals, cheese and pates. Exclusively offering Cryovac® Darfresh® rollstock capabilities.
Request a Quote
Benefits:
- Vertical display of the pack avoiding product movement inside.
- Product shelf life is increased.
- Retains liquids and gases.
- Enhances product presentation.
- Option to use a flexible support.
- Option to add an additional lid to use as a labeling support. This also makes it possible to include protective gas or promotional items (recipes, spoons …) between both films.
- Allows customization of the pack in terms of shape and dimensions.
- The type of packaging material used in skin packaging allows for easy opening packs.
Different skin packs are available including an application where the product protrudes above the height of the tray, and a stronger hermetic seal for products that risk staining the sealing area.
Film options include: semi-permeable films and microwaveable packs.
Available:
TFS series 407, 507, 607, 707 – for all production levels.
CRYOVAC® Darfresh®
Through a partnership with Cryovac® Sealed Air, Cryovac® Darfresh® rollstock technology is available on ULMA TFS thermoformers. The new Ulma Darfresh® combines state of the art equipment with Sealed Air Darfresh® skin films to produce an outstanding package with many attributes. The Darfresh® systems offer a tight form fitting second skin that seals up to the edge of the product, holding the product in place for vertical display and a perfect presentation. The film seals any place there is film to film or film to tray contact providing a secure package that contains all liquids / purge. The Darfresh® package gives the consumer the ultimate in convenience with an easy open film, clear visibility and fresh ready for extended shelf-life.
Darfresh® rollstock capabilities are offered exclusively in North America by Harpak-ULMA on the ULMA TFS series of thermoform equipment.
THERMOFORMER TFS 200 MSV
MAP, Skin and Vacuum on ONE machine!
Ulma Packaging’s new TFS 200 MSV thermoformer offers modified atmosphere packaging (MAP), skin pack and vacuum pack options, and can be used to package foods and non-food products.
Request a Quote
The TFS 200 MSV is suited to package a diverse range of food produce industries, and is appropriate for packing a full range of frozen and fresh food products, including fish, cheese and meat.
- Speed and efficiency is never compromised, as the thermoformers’ powerful vacuum options provide increased cycle rates of up to ten cycles per minute depending on the pack style, product and format
- With environmental concerns in mind, the TFS 200 MSV is compatible with both recyclable film and paper board as well, making it the ideal packaging solution for food processors looking for more sustainable ways of protecting, transporting and displaying produce from the point of harvesting or manufacture to retail outlets.
- One machine that can deliver three different packaging formats means food processors and manufacturers benefit immediately upon install.
- The compact design of the TFS 200 MSV makes it the ideal choice for small businesses where space is at a premium, while the straightforward tooling changes also mean that it is suited to those looking to increase production to meet growing customer orders.
Available with Allen Bradley® controls from Rockwell Automation, the TFS 200 MSV is equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
TFS SKIN
Hygienic thermoform range which creates a vacuum pack that protects the product and fits around it like a second skin. Specially designed films are used as top films to enhance product’s appearance.
Request a Quote
The main function of skin packaging is to extend the product’s shelf life. It also adds features that provide additional value such as self liquid retention to prevent leakage. This delays microbial growth and adds the option of vertically displaying the package.
In a skin pack, both films are sealed over the whole surface except the area occupied by the product, ensuring its most natural and original look.
Specially targeted for fresh meat, processed meat, fish, poultry, ready meals, cheese and pates.
Available with Allen Bradley® controls from Rockwell Automation, the TFS 200 MSV is equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
ULMA’s Skin Pack Advantages:
ULMA’s skin packaging offers a variety of benefits that add value to the product making it attractive to consumers:
- Option to use a rigid support as a tray.
- Vertical display of the package avoiding the product’s movement inside.
- Product shelf life increase.
- Retains liquids and gases.
- Enhances the product giving it the leading role.
- Option to use a flexible support.
- Option to add an additional lid to use as a labeling support. It also makes possible the inclusion of protective gas or promotional items (recipes, spoons …) between both films.
- Allows the customization of the pack in terms of shape and dimensions.
- The type of packaging material used in skin packaging allows for easy opening packages.
Complete Skin Thermoforming Range:
- TFS 407
- TFS 507
- TFS 607
- TFS 707
NEW!
Reduced Scrap System for Darfresh® Rollstock Packaging
Reduced Scrap System for Darfresh® Rollstock Packaging
A 40% scrap reduction is now possible on the ULMA TFS 407 R Thermoformer. With the reduced scrap width, the vacuum cycle speed can be increased by more than 12%. A better vacuum seal is achieved due to specially designed vacuum slots combined with top and bottom Darfresh® webs. Other features of this package include easy-open, shaped cuts and Eurolock hanging hole. Packages may also be microwaved.
TFS 216
Innovative thermoforming solution with zero base scrap, using LeafSkin™ packaging
Request a Quote
The new TFS 216 (available in Q1 2023) uses cardboard rollstock to package fresh products in vacuum skin packs on a flat cardboard base, with no waste.
The drag chains that are commonly used in most conventional thermoformers require part of the original width of the reel to be discarded. The TFS 216 is equipped with an innovative bottom film traction system without chains, so the LeafSkinTM packaging format retains all of the base material, regardless of its width.
This innovative packaging system is part of our solutions aimed at offering our customers more sustainable packaging solutions with a smaller environmental impact.
Benefits:
Packaging costs
- Due to the lack of base cardboard scrap, save up to 11% compared to other conventional thermoformers with chain transport systems.
- Save up to 48% in base material costs compared to using pre-made trays.
Sustainability
- Up to 80% less plastic compared to traditional skin packaging.
Logistics
- A smaller carbon footprint associated with the transportation of packaging material and waste management.
TFS 200
Hygienic thermoforming machine for flexible or rigid film with modified atmosphere (MAP) and vacuum options. The most suitable solution for upgrading manual packaging systems to automatic systems.
Request a Quote
The TFS 200 is a thermoforming machine designed to pack food, non-food or medical products. The package is created directly by the machine using two rolls of film. The film may be flexible or rigid. Vacuum with gas flushing is available as an option.
The TFS Series offers the ideal way to advance from manual packaging to automatic packaging. These machines provide an economical solution with the same cost savings advantages of larger thermoforming machines:
- Reduced Package Cost
- Increased Productivity
- Improved Product Appearance
- Faster Product Loading
The machine characteristics make it highly desirable for mixed production requirements since formats can be easily changed to meet the needs of the customer. Versatility, easy operation, and quick size change also make it suitable as a support machine for short run products.
Available with Allen Bradley® controls from Rockwell Automation, the TFS 200 is equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
TECHNICAL SPECIFICATIONS
Construction Features:
- Stainless steel
- IPC control system
- Operational diagnostics
- Parameters and error messages are displayed
- “CE” Approval
- Hygienic design, IP67
Ease of Use and Maintenance:
- Highly efficient
- Tool-less detachable in-feed
- Programmable configurations
- Programmable advance speed
- Minimal maintenance
Optional Devices:
- Upper and lower printed film centering
- Vacuum and gas flush systems
- Integratable vacuum pump 160 m3/h
- Special adaptations for clean rooms
- Special components for very corrosive products
- Integration with peripheral equipment (date coders, dosing system, …)
- Re-closeable zipper attachment, easy open options, zig-zag knife for easy open package
TFS 300
Hygienic thermoforming machine for flexible or rigid film with modified atmosphere (MAP) and vacuum options. The most economic solution with the same advantages as the rest of the thermoformers.
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The TFS 300 is a thermoforming machine designed to pack food, non-food or medical products. The package is created directly by the machine using two rolls of film. The film may be flexible or rigid. Vacuum with gas flushing is available as an option.
The TFS Series offers the ideal way to advance from manual packaging to automatic packaging. These machines provide an economical solution with the same cost savings advantages of larger thermoforming machines:
- Reduced Package Cost
- Increased Productivity
- Improved Product Appearance
- Faster Product Loading
The machine characteristics make it highly desirable for mixed production requirements since formats can be easily changed to meet the needs of the customer. Versatility, easy operation, and quick size change also make it suitable as a support machine for short run products.
Available with Allen Bradley® controls from Rockwell Automation, the TFS 300 is equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
TECHNICAL SPECIFICATIONS
Construction Features:
- Stainless steel
- IPC control system
- Operational diagnostics
- Parameters and error messages are displayed
- “CE” Approval
- Hygienic design, IP67
Ease of Use and Maintenance:
- Highly efficient
- Tool-less detachable in-feed
- Programmable configurations
- Programmable advance speed
- Minimal maintenance
Optional Devices:
- Upper and lower printed film centering
- Expanded loading area
- Vacuum and gas flush systems
- Integrable vacuum pump 160 m3/h
- Special adaptations for clean rooms
- Special components for very corrosive products
- Integration with peripheral equipment (date coders, dosing system, …)
- Re-closeable zipper attachment, easy open options, zig-zag knife for easy open package
TFS 400
Hygienic thermoforming machine for flexible or rigid film with modified atmosphere (MAP) and vacuum options. Medium-high performance level.
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The TFS 400 is a thermoforming machine designed to pack food, non-food or medical products. The package is created directly by the machine using two rolls of film. The film may be flexible or rigid. Vacuum with gas flushing is available as an option.
The advantages of this system compared to manual packaging are:
- Reduced package cost
- Increased productivity
- Improved product appearance
- Less product handling in the packaging process
- Greater assurance of packaging
The machine characteristics make it highly desirable for mixed production requirements, since formats can be easily changed to meet the needs of the customer. Versatility, easy operation and quick size change also make it the right answer for your packaging needs.
Available with Allen Bradley® controls from Rockwell Automation, the TFS 400 is equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
TECHNICAL SPECIFICATIONS
Construction features:
- Compact construction
- 3000 mm. main frame length
- Entire stainless steel structure
- Integrated electric cabinet
- Top reel holder independent of the cabinet
- Gate for film unwinding
- Pneumatic reel fixing
- IPC control system
- Operational diagnostics
- Control panel:
- Adjustable
- Touch color 10″ display
- Tactile switches
- Easy operator communication interface
Hygienic design:
- Inclined surfaces allow water to drain during cleaning
- Easy open side guards allowing the inside of the machine to be cleaned
- Design that repels the accumulation of contamination residue
- Sealed and continuous welds used in the fabrication process
- Components with protection level – IP67 as standard
- Minimized use of internal wiring
- Design criteria based on ISO 14159, EN 1672, 3A
Ease of use and maintenance:
- Quick format change without tools
- Low cost of maintenance
- Reduced consumption
- Minimal maintenance
- Programmable configurations
- High performance
Main optional devices:
- Different types of elevation systems for the molds are available
- Shape cutting
- Automatic or easy format changing systems
- Availability of different reel holder systems
- Integration of peripherals
- Skin packaging
- Shrink packaging
- Adaptation for medical applications
TFS 500
Hygienic thermoforming machine for flexible or rigid film with modified atmosphere (MAP) and vacuum options. Medium-high performance level.
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The TFS 500 is a thermoforming machine for food, non-food, and medical products, capable of both flexible and rigid packaging, up to 700 µ. Optional vacuum and gas flushing systems to create Modified Atmosphere Packages (MAP) are available.
The machine is constructed of stainless steel and corrosion resistant materials for easy maintenance and sanitation.
The machine’s solid construction makes it the most suitable solution for applications that require larger product dimensions relative to film advance, film width and package depth.
Available with Allen Bradley® controls from Rockwell Automation, the TFS 500 is equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
TECHNICAL SPECIFICATIONS
Construction Features
- Stainless steel frame
- IP67 level of protection
- IPC for machine control
- Safety standards according to “EC” regulations
- 10″ HMI
- Allen-Bradley controls and electrical components
- Easy access to internal components of the machine with removable lateral covers
- Modular construction
Ease of Use and Maintenance:
- Highly efficient
- Quick size change
- Programmable advance speed
- Minimum maintenance
- Cleaning program, IP67
- Easy cleaning
Solutions:
The machine is designed to meet (MAP) customer requirements by using components that match the product requirements. The machine size and price are ideal for medium production due to its modular component system.
TFS 600
Full sanitization specification thermoforming machine for flexible or rigid film with modified atmosphere (MAP) and vacuum options. The highest performance level thermoformer.
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The TFS 600 model is the top of the range of the new ULMA TFS thermoforming line. This is an entirely new machine design concept. ULMA has redesigned every section of the thermoforming machine to surpass the rigorous hygiene and deep cleaning requirements demanded by today’s food packaging industry. ULMA has worked in partnership with the some of the most advanced design, research and innovative centers around the world. This, coupled with 45 years of experience has allowed ULMA to offer a new line of thermoforming machines providing superior levels of efficiency, reliability and hygiene.
Within the new line of products, the 600 series allows complete adaptability in terms of pack format and production. This is largely due to its modular construction, which provides the ultimate in versatile packaging solutions along with the main frame design, which has a closed profile to provide extraordinary strength and rigidity to the machine.
Available with Allen Bradley® controls from Rockwell Automation, the TFS 600 is equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
TECHNICAL SPECIFICATIONS
- Modular construction
- Entire stainless steel structure
- Main frame length starting at 5400 mm
- Inclined surfaces allow water to drain during cleaning
- Easy open side guards, allowing the inside of the machine to be cleaned
- Design that repels the accumulation of contamination residue
- Sealed and continuous welds used in the fabrication process
- Different types of elevation systems for the molds are available
- Top film reel holder independent of the cabinet
- Gate for film unwinding
- Components with protection level – IP67 as standard
- IP 69k option in dark zones
- Minimized use of internal wiring
- Independent main electrical cabinet (moveable)
- IPC Control Optional MODEM (communication with ULMA) and OPC (real time access)
- Control panel:
- Adjustable
- Touch screen display
- Tactile switches
- Easy operator communication interface
- Integration and/or peripheral connection
- Easy change formats
- Low maintenance
- Reduced consumption
- Optional – change of package height and automatic adjustable mold opening
- Allen-Bradley controls and electrical components
A team of application, design and research specialists have liaised closely with our customers to understand their needs and to configure a machine that meets their highest expectations and satisfy both their current and future needs.
TFS 700
Full sanitization specification thermoforming machine for flexible or rigid film with modified atmosphere (MAP) and vacuum options. The highest performance level thermoformer.
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The TFS 700 model is the top of the range, new ULMA TFS Thermoforming line. This is an entirely new machine design concept. ULMA has redesigned every section of our thermoforming machine to surpass the rigorous hygiene and deep cleaning requirements demanded by today’s food packaging industry. We have worked in partnership with the some of the most advanced design, research and innovative centers around the world. This, coupled with our 45 years experience here at ULMA, has allowed us to offer a new line of thermoforming machines providing superior levels of efficiency, reliability and hygiene.
Within our new line of products, the 700 series allows complete adaptability in terms of pack format and production. This is largely due to its modular construction, which provides the ultimate in versatile packaging solutions, along with the main frame design which has a closed profile to provide extraordinary strength and rigidity to the machine.
Available with Allen Bradley® controls from Rockwell Automation, the TFS 700 is equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
TECHNICAL SPECIFICATIONS
- Modular construction
- Entire stainless steel structure
- Main frame length starting at 5400 mm
- Inclined surfaces allow water to drain during cleaning
- Easy open side guards, allowing the inside of the machine to be cleaned
- Design that repels the accumulation of contamination residue
- Sealed and continuous welds used in the fabrication process
- Different types of elevation systems for the molds are available
- Top film reel holder independent of the cabinet
- Gate for film unwinding
- Components with protection level – IP67 as standard
- IP 69k option in dark zones
- Minimized use of internal wiring
- Independent main electrical cabinet (moveable)
- IPC Control Optional MODEM (communication with ULMA) and OPC (real time access)
- Control panel:
- Adjustable
- Touch screen display
- Tactile switches
- Easy operator communication interface
- Integration and/or peripheral connection
- Easy change formats
- Low maintenance
- Reduced consumption
- Optional – change of package height and automatic adjustable mold opening
- Allen Bradley controls and electrical components
A team of application, design and research specialists have liaised closely with our customers to understand their needs & to configure a machine that meets their highest expectations and satisfy both their current and future needs.
Optional:
- Servo Lifting
TFS 80
The TFS-80 offers an ideal solution to advance from manual to automatic packaging. The machine provides cost savings with the same advantages of the larger thermoform machines.
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The TFS 80 Is a thermoforming machine designed to pack food, non-food or medical products.
The package is created directly by the machine using two rolls of film.
- Benefits:
- Reduced Package Cost
- Increased Productivity
- Improved Product Appearance
- Faster Product Loading
The machine characteristics make it highly desirable for mixed production requirements, since formats can be easily changed to meet the needs of the customer. Its versatility, easy operation, and quick size change also make it suitable as a support machine for short run products.
Like all other ULMA machines, priority in design is given to:
- Highest quality components; use of standard commercial high quality components.
- In accordance with international safety standards.
- Easy sanitation IP-65 compliance.
- Easy change of dies and tooling.
- Easy access for maintenance.
- Ease of operation.
TECHNICAL SPECIFICATIONS
- Basic 1670 MM frame
- Bottom and top reel holder
- Standard basic forming (forming by air) sealing die
- Vacuum system (gas optional)
- Integrable vacuum pump 40-63 o 100 M3/H ( to be defined)
- One transversal cutting system
- Motorized longitudinal cutting system
- Pneumatic safety bars
- Exit ramp
- Film scrap collector
- Vectorial inverter
- 2 user manuals
- Stainless steel covers
- IPC control
- Touch screen color control panel, 7”
- Hygienic frame TFS
OPTIONS
- Adaptation for different formats
- Gas injection system
- Pneumatic change of the sealing plate
- Adaptation of the sealing plate for easy-open corner
- Zig-zag knife for transversal cutting
- Pneumatic longitudinal cutting system
- Printed film centering device
- Aspiration system scrap collector
- Exit belt
- Synchronization with peripherals
ULMA Vision vision inspection systems are developed to perform reliable, efficient quality control for thermoformed food and medical packages, whether inline or as a standalone inspection unit. With ULMA Vision, you can achieve important objectives such as ensuring quality of the package and of documentation, optimizing production, and increasing sustainability. You can perform film inspection, print inspection and bar code inspection, all with intuitive software that helps you ensure compliance. We have four models to choose from:
Integrated Version:
- Vision system that is built into thermoformers
- Inspection of all products just before the punching process
- Consists of housing with camera setups as well as a separate electrical cabinet with built-in operator panel
- An efficient solution for thorough quality while minimizing footprint
Stand-alone Version:
- Stand-alone vision inspection system for thorough inline quality control
- Turnkey solution with built-in conveyor, operator panel and ejection mechanism
- Ideal for inspection of thermoformed packaging and skin packs
Compact Stand-alone Version:
- Compact stand-alone vision inspection system for thorough inline quality control
- Turnkey solution with built-in conveyor, operator panel and ejection mechanism
- Ideal for inspection of all types of packaging, and when needing a limited number of inspection requirements
Retrofit Version:
- One-camera vision system for inspection of top labels
- Housing with built-in operator panel is mounted on existing conveyor
- Ideal for essential label inspection of most types of packaging – configuration and add-ons allow inspection of side and bottom labels as well
Rigid
Creates a rigid support bottom tray and a forming top film to create a vacuum pack. Both films are sealed over the whole surface except the area occupied by the product. Specially targeted for fresh meat, processed meat, fish, poultry, ready meals, cheese and pates. Exclusively offering Cryovac® Darfresh® rollstock capabilities.
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Benefits:
- Vertical display of the pack avoiding product movement inside.
- Product shelf life is increased.
- Retains liquids and gases.
- Enhances product presentation.
- Option to use a flexible support.
- Option to add an additional lid to use as a labeling support. This also makes it possible to include protective gas or promotional items (recipes, spoons …) between both films.
- Allows customization of the pack in terms of shape and dimensions.
- The type of packaging material used in skin packaging allows for easy opening packs.
Different skin packs are available including an application where the product protrudes above the height of the tray, and a stronger hermetic seal for products that risk staining the sealing area.
Film options include: semi-permeable films and microwaveable packs.
Available:
TFS series 407, 507, 607, 707 – for all production levels.
CRYOVAC® Darfresh®
Through a partnership with Cryovac® Sealed Air, Cryovac® Darfresh® rollstock technology is available on ULMA TFS thermoformers. The new Ulma Darfresh® combines state of the art equipment with Sealed Air Darfresh® skin films to produce an outstanding package with many attributes. The Darfresh® systems offer a tight form fitting second skin that seals up to the edge of the product, holding the product in place for vertical display and a perfect presentation. The film seals any place there is film to film or film to tray contact providing a secure package that contains all liquids / purge. The Darfresh® package gives the consumer the ultimate in convenience with an easy open film, clear visibility and fresh ready for extended shelf-life.
Darfresh® rollstock capabilities are offered exclusively in North America by Harpak-ULMA on the ULMA TFS series of thermoform equipment.
The Many Benefits of Vacuum Skin Packaging
Vacuum Skin Packaging is a highly efficient packaging method with a number of appealing properties. It creates an attractive package that extends the shelf-life of fresh products like meat and seafood.