G. Mondini Trave - Security, Experience, Performance, Flexibility
The Trave is a groundbreaking innovation in the range of G. Mondini tray sealers. These advanced machines can produce multiple packaging formats on a single tray sealer through a simple tool change. The Trave also features the patented integrated G. Mondini “Platform Technology,” giving producers the flexibility and technology to meet changing consumer demands in a single investment.
Advantages:
- Multiple Packaging Options on a Single Tray Sealer
- Easy Access for Efficient Maintenance
- Designed to exceed the Highest Hygiene standards
- All electrical components secured in top cabinet
- Simple Cleaning Procedures
Contact Our Sales Team
Tray Seal Equipment
From high performance, high throughput to entry level, there is a tray sealer to meet your packaging needs. Explore the available options.
Our tray sealing machines seal a rigid tray with product inside, and heat seals a plastic film to the tray’s flange. The seal is airtight, and can be used with Modified Atmosphere (MAP) technology to prolong a product’s shelf life. The film can also be used as a simple dust cover for frozen products or other products where no MAP requirements exist. Our tray sealers also seal various sustainable paperboard solutions with MAP or skin.
- Modified Atmosphere
- Skin
- SlimFresh® Sustainable Skin Pack Solution
- SliceFresh® Sustainable Skin Pack Solution for Sliced Products
- Darfresh® on Tray
- PaperSeal® Sustainable Map or Skin Pack Solution
- Rigid Lid
- Stretch Seal with Stretch Shrink Film
- Protruding & Super Protruding
- Cups with or without Lids
- Hybric 3D Sustainable Solution
- Over Capping
New INseal Technology
Sustainable packaging option for top lidding without a flange.
This flange-free technology revolutionizes the way products are sealed, eliminating flange distortion during both the loading and sealing processes. It also offers an aesthetically pleasing presentation of your product on retail shelves, all while cutting down on plastic usage compared to traditional packaging solutions. Designed to minimize plastic waste, this technology offers unparalleled robustness from manufacturing to retail display.
This cutting-edge system provides unparalleled control over the production line – the result of years of research and development aimed at improving the speed and precision of manufacturing processes. With Trave Sinfonia, each tray is precisely controlled in position, velocity and acceleration – allowing the most accurate handling of the product. The benefits of this breakthrough technology include a significant increase in productivity and the unmatched flexibility to accommodate a wide range of products. Whether you’re looking to streamline your operations or achieve greater control over your production line, Trave Sinfonia is the answer.
- No belts
- No pusher arms
- Simplified bottom tool
- Perfect tray control
The Sinfonia Provides Maximum OEE
- Availability: Increased availability thanks to smooth and uninterrupted flow.
- Performance: Enhanced performance delivered by increased automation and minimized transfer points.
- Quality: Best in class quality, thanks to the most advanced sealing technology paired with extreme repeatability and precision.
Complete Control & Customization of Tray Movement
The Trave Sinfonia uses a magnetic rail to carry independent trolleys (the Nests), which can be controlled with pinpoint accuracy via software. The magnetic transport system has been incorporated in order to achieve your goals of flexibility, speed, precision and control. With this cutting-edge technology, manufacturing processes are optimized for maximum efficiency and adaptability. The Nests on the magnetic rail reduce transition points and increase the control of every single tray. The flawless position control ensures high speed transport and quick reconfigurations within the system. Each tray is delivered to its destination with unparalleled accuracy and speed, which offers a significant increase in productivity and unmatched flexibility to accommodate a wide range of products. This allows you to achieve maximum possible throughput.
Reduced Downtime from Availability
Downtimes caused by inefficiencies linked to tray transitions and transfer points are reduced. Any issues with spacing and the pusher arms or transfer arms transferring the trays into the tool are eliminated. With the nests and track system, the nest will automatically present themselves to the loading station that’s available. If you have efficiency loss with one robot or another, it doesn’t drop the whole line, it only drops the efficiency of that one robot and and nests will continue to present themselves two robots that are available.
Smaller footprint
Even though it’s our largest tray sealer, the Trave Sinfonia delivers the same high-quality G.Mondini sealing in a significantly reduced space. Because of the nests, lanes don’t exist anymore, and the nests carry some configuration of trays, whether it’s one or three across, a two by two, etc. You can take more advantage of the width of the sealer. Historically, you were a bit limited in terms of how you could set up the line, by the the longest linear run you have available in your space. With the track system, you can do 90 degree turns. Around the left, the right, any shape you want, as long as it is a loop.
Optimized Modularity & Automation
Every different station of the line can work independently from the other, maximizing the performance of each one. Increased modularity means decreased machine complexity – with a minimal amount of extraneous parts – and a reduced footprint. The combined use of advanced, multiple axes delta pick and place robots, with custom-designed gripping tools, provides maximum functionality and performance tailored to customer needs.
The automated product picker allows the selection of multiple products at once, minimizing the back-and-forth motions and improving the efficiency of the system. Products are selected and dropped individually in the tray, reducing the chances of mispositioning and the occasions for product damage, offering the superior precision and care in the handling of the products.
Finally, the automation available on the Trave Sinfonia allows for single and dual lane delivery, possesses a fast unlocking mechanism for easy repeatable usage, and delivers untouched final tray quality with minimized chances for any contamination.
Flexibility
With an enhanced tooling design for seamless tool changeover, the Trave Sinfonia delivers maximum efficiency and throughput with various packaging materials, including plastic, aluminum, flat boards, and all kinds of fiber-based trays. Kirigami® trays provide brands and retailers with an eco-friendly alternative to traditional thermoformed plastic trays. Made from locally sourced renewable fibers and lined with a barrier, Kirigami® offers exceptional rigidity without the need for glue, making it a sustainable choice for packaging.
G. Mondini Vision Inspection System
Increase skin pack product compliance and reduce labor
Request a Quote
The vision system is an integrable or stand-alone module perfectly compatible with your existing lines. It increases skin pack product compliance and reduces labor through artificial intelligence.
Non-destructive inspection at high throughput via deep learning algorithms that allow qualitative inspections at high speed, accuracy and reliability. Our stand-alone unit is designed for non-destructive skin pack inspection – ensuring final pack integrity and delivering full product compliance.
Quality Control Checkpoints
-
Deep learning algorithm for quality control
-
Camera training to ensure better accuracy
-
Product properties and geometry recognition and categorization
Benefits
-
Reduce labor intensity with less personnel
-
Flexibility: one unit for multiple product compliance
-
Independence from operator’s experience
-
Fast integration
Cigno is the latest machine in the thermosealer family, and is the new generation of compact automatic tray sealing equipment. With its lean design, Cigno is the perfect fit for packaging operations across the food industry. It satisfies small production batch needs, as well as supermarket operation requirements, thanks to its flexibility. With trouble-free operation coupled with durability, Cigno delivers intuitive, fast, accessible equipment requiring minimum training and less maintenance compared to the industry standard.
Ease of Use
- Lean design
- Full accessibility
- Hygienic design
- Designed for simplicity
- User-friendly
- Open access for cleaning and inspection
- Quick format change with no tools or trolley
Features
- Ergonomic design
- Perfect stability
- Lightweight “Gooseneck” structure
- Ease of inspection
- Fully washable structure
- Wide range of settable parameters
- Dedicated servo motors for pushing arm movements
- Quick format change with no tools or trolley
- No compressed air
- No vacuum pump
Trave 1400 Tray Sealer
Innovative design and refined engineering deliver performance without compromise.
Request a Quote
The TRAVE-1400 was created to be the heart of any packaging system. The design and construction means this tray sealer can handle the demands of all industrial environments and deliver secure packages across each machine cycle. The attention to details means this is the most hygienic tray sealer on the market guaranteeing customers the best possible solution.
Available with Allen Bradley® controls from Rockwell Automation, our Trave tray sealers are equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
Trave 1200 Tray Sealer
Innovative design and refined engineering deliver performance without compromise
Request a Quote
The TRAVE-1200 created to be at the heart of any packaging system. The design and construction means this tray sealer can handle the demands of all industrial environments and deliver secure packages across each machine cycle. The attention to details means this is the most hygienic tray sealer on the market guaranteeing customers the best possible solution.
Available with Allen Bradley® controls from Rockwell Automation, our Trave tray sealers are equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
Trave 1000 Tray Sealer
Unmatched performance to deliver multiple packaging solutions.
Request a Quote
The TRAVE-1000 created to be at the heart of any packaging system. The design and construction means this tray sealer can handle the demands of all industrial environments and deliver secure packages across each machine cycle. The attention to details means this is the most hygienic tray sealer on the market guaranteeing customers the best possible solution.
Available with Allen Bradley® controls from Rockwell Automation, our Trave tray sealers are equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
Trave 590XL
Trusted to deliver excellence in high speed demanding packaging systems.
Request a Quote
The TRAVE-590xl is the largest tray sealer on the market created to be the heart of any packaging system. The design and construction means this tray sealer can handle the high speed demands of all industrial environments and deliver secure packages across each machine cycle. Designed and constructed to be extremely robust and reliable with incredible flexibility this tray sealer is truly the pinnacle of technology.
Available with Allen Bradley® controls from Rockwell Automation, our Trave tray sealers are equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
These mid range tray sealers with cutting edge design and styling are leading the market with their innovative design and construction. Built to the same demanding standards as the rest of the TRAVE family these tray sealers deliver unmatched benefits to our customers.
Available with Allen Bradley® controls from Rockwell Automation, our Trave tray sealers are equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
These mid range tray sealers with cutting edge design and styling are leading the market with their innovative design and construction. Built to the same demanding standards as the rest of the TRAVE family these tray sealers deliver unmatched benefits to producers and manufacturers.
Available with Allen Bradley® controls from Rockwell Automation, our Trave tray sealers are equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
Combining high performance in a compact design whilst still delivering all the benefits of the PLATFORM Technology. The TRAVE-340 is the smallest tray sealer in the range but is still a fully automatic system built on the same principles as the rest of the TRAVE range. It can be used as a single unit or easily integrated into a fully automatic packaging system. This compact unit delivers high performance on all levels with an unsurpassed level of reliability.
Available with Allen Bradley® controls from Rockwell Automation, our Trave tray sealers are equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
With “performance at a price” this tray sealer delivers on all levels. The design teams at G Mondini have created a modern classic delivering high levels of robust performance whilst keeping in mind the customer needs. There is o compromise on its functionality with the unique Mondini PLATFORM Technology fully integrated into its construction. This model will offer our customers a real competitive advantage to develop and build your business.
Available with Allen Bradley® controls from Rockwell Automation, our Trave tray sealers are equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
E-Series High Speed Single or Double Lane Tray Sealers are designed to seal up to 400 packages per minute.
Harpak recently introduced a new member of the E-series to the market. The new multi-lane G. Mondini Evolution X-Series is a high speed tray sealer that is fully automated and can produce up to 400 trays per minute. Servo technology makes MAP packaging faster than ever before possible. The new machine also offers inside cut application. The X-Series has the capability to run 3, 4, 5 or even 6 lanes of product.
- E340
- E350
- E390
- E590
- E-Multi-lane
FEATURES
- Heat Sealing or Vacuum & Gas units available
- Simple to use design
- Quick and easy change over (10 minutes)
- Flexible size range
- Automatic film infeed
- Adjustable vacuum/gas & heat seal times
- Stainless steel frame
- Central lubrication
OPTIONS
- Automatic Tray Denester
- Various length product load conveyors
- Allen Bradley Controls
- Photocell to detect film registration for:
- Pre-Cut Lids
- “G” Closure
- Inside Cut
- Peel Tab
MULTIPLE PACKAGING OPTIONS ON A SINGLE TRAY SEALER
| Stretch Chicken |
Stretch Meat |
Rigid Dome |
 |
 |
 |
| Chick In |
Tray Seal Fish |
Frozen Skin |
 |
 |
 |
| Skin | Skin Protruding | Skin Super Protruding |
 |
 |
 |
| • Rigid Dome Lid | • Chick In | • Breakable Single Packs | • Skin for Frozen |
| • Shallow Pack | • Blow Molded Tubs | • Mirabella | • Stretch Seal |
| • MAP | • Skin | • Valve | • Skin Super Protruding |
| Hybric Flat 3D | SLIMFRESH |
The latest vacuum skin packaging innovations from G. Mondini are Hybric Flat 3D and SLIMFRESH. Both packages are made using TRAVE Platform technology and incorporate a high performance recyclable, moisture resistant paperboard backing that provides both a longer shelf life and dramatically improved presentation for protein products. The packages allow for aesthetic product presentation as well as front and back surfaces for graphics, eliminating the need for labels. They have an easy open feature, may be hung vertically and maintain food safety by being leak-proof.
Of particular interest to all customers using skin pack technology is the joint venture between Mondini and Sealed Air of Darfresh on Tray applications. Sealed Air has long been the leader in skin pack materials with their Darfresh film and Mondini is the world leader in tray sealing technology. They have partnered to provide a system that cuts the film prior to sealing and only uses enough film to cover the tray. No scrap is generated between packages nor is any wound up on a scrap rewind mandrel. Advantages:
- Less film usage – up to 30%
- No scrap wind-up, nothing to throw away
- Smaller tools allow for faster evacuation and cycle times
- More trays can be sealed because of smaller tools
This cutting-edge system provides unparalleled control over the production line – the result of years of research and development aimed at improving the speed and precision of manufacturing processes. With Trave Sinfonia, each tray is precisely controlled in position, velocity and acceleration – allowing the most accurate handling of the product. The benefits of this breakthrough technology include a significant increase in productivity and the unmatched flexibility to accommodate a wide range of products. Whether you’re looking to streamline your operations or achieve greater control over your production line, Trave Sinfonia is the answer.
- No belts
- No pusher arms
- Simplified bottom tool
- Perfect tray control
The Sinfonia Provides Maximum OEE
- Availability: Increased availability thanks to smooth and uninterrupted flow.
- Performance: Enhanced performance delivered by increased automation and minimized transfer points.
- Quality: Best in class quality, thanks to the most advanced sealing technology paired with extreme repeatability and precision.
Complete Control & Customization of Tray Movement
The Trave Sinfonia uses a magnetic rail to carry independent trolleys (the Nests), which can be controlled with pinpoint accuracy via software. The magnetic transport system has been incorporated in order to achieve your goals of flexibility, speed, precision and control. With this cutting-edge technology, manufacturing processes are optimized for maximum efficiency and adaptability. The Nests on the magnetic rail reduce transition points and increase the control of every single tray. The flawless position control ensures high speed transport and quick reconfigurations within the system. Each tray is delivered to its destination with unparalleled accuracy and speed, which offers a significant increase in productivity and unmatched flexibility to accommodate a wide range of products. This allows you to achieve maximum possible throughput.
Reduced Downtime from Availability
Downtimes caused by inefficiencies linked to tray transitions and transfer points are reduced. Any issues with spacing and the pusher arms or transfer arms transferring the trays into the tool are eliminated. With the nests and track system, the nest will automatically present themselves to the loading station that’s available. If you have efficiency loss with one robot or another, it doesn’t drop the whole line, it only drops the efficiency of that one robot and and nests will continue to present themselves two robots that are available.
Smaller footprint
Even though it’s our largest tray sealer, the Trave Sinfonia delivers the same high-quality G.Mondini sealing in a significantly reduced space. Because of the nests, lanes don’t exist anymore, and the nests carry some configuration of trays, whether it’s one or three across, a two by two, etc. You can take more advantage of the width of the sealer. Historically, you were a bit limited in terms of how you could set up the line, by the the longest linear run you have available in your space. With the track system, you can do 90 degree turns. Around the left, the right, any shape you want, as long as it is a loop.
Optimized Modularity & Automation
Every different station of the line can work independently from the other, maximizing the performance of each one. Increased modularity means decreased machine complexity – with a minimal amount of extraneous parts – and a reduced footprint. The combined use of advanced, multiple axes delta pick and place robots, with custom-designed gripping tools, provides maximum functionality and performance tailored to customer needs.
The automated product picker allows the selection of multiple products at once, minimizing the back-and-forth motions and improving the efficiency of the system. Products are selected and dropped individually in the tray, reducing the chances of mispositioning and the occasions for product damage, offering the superior precision and care in the handling of the products.
Finally, the automation available on the Trave Sinfonia allows for single and dual lane delivery, possesses a fast unlocking mechanism for easy repeatable usage, and delivers untouched final tray quality with minimized chances for any contamination.
Flexibility
With an enhanced tooling design for seamless tool changeover, the Trave Sinfonia delivers maximum efficiency and throughput with various packaging materials, including plastic, aluminum, flat boards, and all kinds of fiber-based trays. Kirigami® trays provide brands and retailers with an eco-friendly alternative to traditional thermoformed plastic trays. Made from locally sourced renewable fibers and lined with a barrier, Kirigami® offers exceptional rigidity without the need for glue, making it a sustainable choice for packaging.
G. Mondini Vision Inspection System
Increase skin pack product compliance and reduce labor
Request a Quote
The vision system is an integrable or stand-alone module perfectly compatible with your existing lines. It increases skin pack product compliance and reduces labor through artificial intelligence.
Non-destructive inspection at high throughput via deep learning algorithms that allow qualitative inspections at high speed, accuracy and reliability. Our stand-alone unit is designed for non-destructive skin pack inspection – ensuring final pack integrity and delivering full product compliance.
Quality Control Checkpoints
-
Deep learning algorithm for quality control
-
Camera training to ensure better accuracy
-
Product properties and geometry recognition and categorization
Benefits
-
Reduce labor intensity with less personnel
-
Flexibility: one unit for multiple product compliance
-
Independence from operator’s experience
-
Fast integration
Cigno is the latest machine in the thermosealer family, and is the new generation of compact automatic tray sealing equipment. With its lean design, Cigno is the perfect fit for packaging operations across the food industry. It satisfies small production batch needs, as well as supermarket operation requirements, thanks to its flexibility. With trouble-free operation coupled with durability, Cigno delivers intuitive, fast, accessible equipment requiring minimum training and less maintenance compared to the industry standard.
Ease of Use
- Lean design
- Full accessibility
- Hygienic design
- Designed for simplicity
- User-friendly
- Open access for cleaning and inspection
- Quick format change with no tools or trolley
Features
- Ergonomic design
- Perfect stability
- Lightweight “Gooseneck” structure
- Ease of inspection
- Fully washable structure
- Wide range of settable parameters
- Dedicated servo motors for pushing arm movements
- Quick format change with no tools or trolley
- No compressed air
- No vacuum pump
Trave 1400 Tray Sealer
Innovative design and refined engineering deliver performance without compromise.
Request a Quote
The TRAVE-1400 was created to be the heart of any packaging system. The design and construction means this tray sealer can handle the demands of all industrial environments and deliver secure packages across each machine cycle. The attention to details means this is the most hygienic tray sealer on the market guaranteeing customers the best possible solution.
Available with Allen Bradley® controls from Rockwell Automation, our Trave tray sealers are equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
Trave 1200 Tray Sealer
Innovative design and refined engineering deliver performance without compromise
Request a Quote
The TRAVE-1200 created to be at the heart of any packaging system. The design and construction means this tray sealer can handle the demands of all industrial environments and deliver secure packages across each machine cycle. The attention to details means this is the most hygienic tray sealer on the market guaranteeing customers the best possible solution.
Available with Allen Bradley® controls from Rockwell Automation, our Trave tray sealers are equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
Trave 1000 Tray Sealer
Unmatched performance to deliver multiple packaging solutions.
Request a Quote
The TRAVE-1000 created to be at the heart of any packaging system. The design and construction means this tray sealer can handle the demands of all industrial environments and deliver secure packages across each machine cycle. The attention to details means this is the most hygienic tray sealer on the market guaranteeing customers the best possible solution.
Available with Allen Bradley® controls from Rockwell Automation, our Trave tray sealers are equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
Trave 590XL
Trusted to deliver excellence in high speed demanding packaging systems.
Request a Quote
The TRAVE-590xl is the largest tray sealer on the market created to be the heart of any packaging system. The design and construction means this tray sealer can handle the high speed demands of all industrial environments and deliver secure packages across each machine cycle. Designed and constructed to be extremely robust and reliable with incredible flexibility this tray sealer is truly the pinnacle of technology.
Available with Allen Bradley® controls from Rockwell Automation, our Trave tray sealers are equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
These mid range tray sealers with cutting edge design and styling are leading the market with their innovative design and construction. Built to the same demanding standards as the rest of the TRAVE family these tray sealers deliver unmatched benefits to our customers.
Available with Allen Bradley® controls from Rockwell Automation, our Trave tray sealers are equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
These mid range tray sealers with cutting edge design and styling are leading the market with their innovative design and construction. Built to the same demanding standards as the rest of the TRAVE family these tray sealers deliver unmatched benefits to producers and manufacturers.
Available with Allen Bradley® controls from Rockwell Automation, our Trave tray sealers are equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
Combining high performance in a compact design whilst still delivering all the benefits of the PLATFORM Technology. The TRAVE-340 is the smallest tray sealer in the range but is still a fully automatic system built on the same principles as the rest of the TRAVE range. It can be used as a single unit or easily integrated into a fully automatic packaging system. This compact unit delivers high performance on all levels with an unsurpassed level of reliability.
Available with Allen Bradley® controls from Rockwell Automation, our Trave tray sealers are equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
With “performance at a price” this tray sealer delivers on all levels. The design teams at G Mondini have created a modern classic delivering high levels of robust performance whilst keeping in mind the customer needs. There is o compromise on its functionality with the unique Mondini PLATFORM Technology fully integrated into its construction. This model will offer our customers a real competitive advantage to develop and build your business.
Available with Allen Bradley® controls from Rockwell Automation, our Trave tray sealers are equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.
E-Series High Speed Single or Double Lane Tray Sealers are designed to seal up to 400 packages per minute.
Harpak recently introduced a new member of the E-series to the market. The new multi-lane G. Mondini Evolution X-Series is a high speed tray sealer that is fully automated and can produce up to 400 trays per minute. Servo technology makes MAP packaging faster than ever before possible. The new machine also offers inside cut application. The X-Series has the capability to run 3, 4, 5 or even 6 lanes of product.
- E340
- E350
- E390
- E590
- E-Multi-lane
FEATURES
- Heat Sealing or Vacuum & Gas units available
- Simple to use design
- Quick and easy change over (10 minutes)
- Flexible size range
- Automatic film infeed
- Adjustable vacuum/gas & heat seal times
- Stainless steel frame
- Central lubrication
OPTIONS
- Automatic Tray Denester
- Various length product load conveyors
- Allen Bradley Controls
- Photocell to detect film registration for:
- Pre-Cut Lids
- “G” Closure
- Inside Cut
- Peel Tab
MULTIPLE PACKAGING OPTIONS ON A SINGLE TRAY SEALER
| Stretch Chicken |
Stretch Meat |
Rigid Dome |
|
|
|
| Chick In |
Tray Seal Fish |
Frozen Skin |
|
|
|
| Skin | Skin Protruding | Skin Super Protruding |
|
|
|
| • Rigid Dome Lid | • Chick In | • Breakable Single Packs | • Skin for Frozen |
| • Shallow Pack | • Blow Molded Tubs | • Mirabella | • Stretch Seal |
| • MAP | • Skin | • Valve | • Skin Super Protruding |
| Hybric Flat 3D | SLIMFRESH |
The latest vacuum skin packaging innovations from G. Mondini are Hybric Flat 3D and SLIMFRESH. Both packages are made using TRAVE Platform technology and incorporate a high performance recyclable, moisture resistant paperboard backing that provides both a longer shelf life and dramatically improved presentation for protein products. The packages allow for aesthetic product presentation as well as front and back surfaces for graphics, eliminating the need for labels. They have an easy open feature, may be hung vertically and maintain food safety by being leak-proof.
Of particular interest to all customers using skin pack technology is the joint venture between Mondini and Sealed Air of Darfresh on Tray applications. Sealed Air has long been the leader in skin pack materials with their Darfresh film and Mondini is the world leader in tray sealing technology. They have partnered to provide a system that cuts the film prior to sealing and only uses enough film to cover the tray. No scrap is generated between packages nor is any wound up on a scrap rewind mandrel. Advantages:
- Less film usage – up to 30%
- No scrap wind-up, nothing to throw away
- Smaller tools allow for faster evacuation and cycle times
- More trays can be sealed because of smaller tools
Trave Tray Sealer - The Unique Component that Sets it Apart
Unique to G. Mondini, the mechanical seal generator is the key component of the Trave. It creates the sealing force internally, it does not rely on or is affected by external sources such as flows, pressure, temperatures, etc. Cycle after cycle it creates exactly the same sealing process in terms of motion and sealing force.
- Improved sealing in contaminated conditions
- Shorter sealing times
- Better performance with thin materials
- Seal integrity less affected by inconsistent tray thickness
- No limit on number of tool cavities
- Sufficient power to reach the optimum setting with all packaging materials and to keep a high output.